Chemical and physical property changes including lubricant degradation and additive depletion.
Quantitative and qualitative analysis of substance foreign to the lubrication system. (Oil Cleanliness/Water)
Determining the condition of machinery through the examination of the particles generated by wear process
Industrial equipment generally produce large wear particles and therefore it is vital to ensure that the appropriate oil analysis goes beyond the detection of particulate matter to answer questions regarding oil applicability, viscosity & contamination as well as testing for the presence of water and other chemicals.
Oil analysis can help to achieve high cost savings for your program. Benefits such as:
Oil analysis program detects problems in hydraulics systems, gearboxes, pumps, engines, motors, turbines, presses, rolls and many other oil-lubricated industrial machines.
Oil analysis services have special features to measure the three most important parameter in any type of lube oil that is Chemistry, Wear and Contamination. On the basis of these three parameters both equipment and oil health can be diagnosed and we can further have a recommendation that what tests we need further.
We have an ISO 17025 Certified Oil Condition Monitoring Laboratory Facility in which Our Experts offer Key Fluids analysis and provide critical early warning information indicative of machine health. Analyzing and trending the data means you can schedule maintenance before a critical failure occurs.
Three aspects of in-service lubricant analysis are machine Condition, Contamination, and Lubricant condition. SUMICO addresses each of these with a wide range of benchtop and portable instruments.
Some of Tests included in Sumico comprehensive oil analysis program are:
Sumico offers oil analysis training from the plate form of Institute of Reliability Centered Maintenance (IRCM). IRCM has been recently awarded status of Professional Engineering Body (PEB) from Pakistan Engineering Council (PEC) with regard to its Continuous Professional Development (CPD) Programs. We are first in Pakistan to Provide International Council of Machinery Lubrication training. Oil analysis training is an extremely important part of any reliability lubrication program.
Compressor Performance Analysis
The success of any company who is playing in any open commercial market lies in a good after Market Support. As part of Emerson Process Management portfolio, we have developed a team of professionals with strong backup support team from Emerson Global operation. In addition to support to OVATION Instal base, Sumico Engineers are capable and experienced in providing services for:
A step ahead in offering Experience, Expertise, & Equipment in Specialized Instrumentation Services for Asset Integrity, Quality Assurance & Control. When you need to save overall cost, improve quality and to be sure of reliable production or operating processes, instrumentation is the tool you need. In every stage of the life cycle of your assets, SUMICO can contribute with added value instrumentation services.
A step ahead in offering Experience, Expertise, & Equipment in Specialized & Advanced Non-Destructive Testing Servicesfor Asset Integrity, Quality Assurance & Quality Control. When you need to save overall costs, improve quality and to be sure of reliable production or operating processes, NDT is the tool set you need. In every stage of the life cycle of your assets SUMICO can contribute with added value NDT services.
The objective of ‘Condition Based Monitoring (CBM)’ is to reduce the unplanned shutdown and speed loss, Extend machine life and to find the root cause of failure in your machine, reducing overall bearing and spare parts consumption.
With your collaboration, we will move your company to the most efficient area of Predictive Maintenance using state of the art equipment, software and our trained experts.
The Phased Array Ultrasonic Testing (PAUT) and Time Of Flight Diffraction (TOFD) technologies have made rapid changes in inspection and reliability in various industries. These ultrasonic testing are rapidly replacing conventional radiography. A major advantage in replacing RT with PAUT & TOFD is reducing the radiation risks apart from increased probability (POD), production rate the and better sizing of the discontinuities.
Sumico Technologies have been providing these services to industry with certified experts. Sumico have been using advance and accurate equipment for PAUT & TOFD.
Our technicians have been trained to calibrate the ultrasonic thickness monitoring gauges based on materials. Many industrial plants and facilities have called on SUMICO to measure steel plating in sides, tanks, decks and the superstruchre. Our excellent reputation was established by our accurate and precise readings.
Designed with longevity in mind, electric motors are made to function safely, economically, and perpetually. In theory, proper care and use of these components will ensure many years of successful operation. However, the real world is a different story, where motors are subjected to numerous environmental and operational hazards that cause thermal stress on the windings. Thermal stresses degrade the insulation quality of the motor, thereby diminishing its life expectancy.
That is why monitoring the operating condition of motors has become such an important aspect of predictive maintenance programs. With electric motor testing we can monitor and trend the condition of AC induction, synchronous, wound rotor, DC motors, and their circuits. Testing capabilities are:
SUMICO provides the services of electric motor testing with state of the art PdM A motor testers. It helps in reducing the overall manufacturing cost of the product as well as enhances the reliability of the plant assets.
The main reason for calibration is that even the best instruments drift and lose their ability to give accurate and precise measurements. This drift makes calibration necessary. We have listed below all instruments, we have capabilities to calibrate.
For petroleum and petrochemical refining facilities, the emphasis on safety and accident prevention has never been greater – increased public scrutiny, stwpped-up industrial safety regulations, and more stringent OSHA oversight and fines. This means that positive Material Identification (PMI) in alloys used throughout the physical plant is no longer a choice but a necessity. Today’s best practices include 100% positive material testing of all critical materials.
SUMICO Provides NDT Visual Testing for a wide variety of material and product compositions. Our high skilled examiners are thoroughly trained in advance techniques to determine and interpret visible surface imperfections.
In addition to visual inspections we are capable of using computer controlled Video Scope form the world leading manufacturer OLYMPUS IPLEX Ultralite imaging systems for measuring or inspecting components. Visual testing offers a vast range of options to evaluate proper systems or product quality utilizing effective techniques for detection of surface flaws and discontinuities. Our quantified results are achieved with the use of advanced tools such as stero measurement, shadow measurement and using advance software for reporting (optional)