Services

Oil Analysis

Get your machinery lubrication oil analyzed to significantly increase performance and reliability

How IMMUSCO Can Help You

  • Comprehensive machinery lubrication oil analysis.
  • Corporate technical support to offer expert advice and troubleshooting.
  • ICML certified lubrication consultant to visit on a regular basis.
  • Complete reliable range of Oil testing equipments.
  • Training and certification of Machinery Lubrication Analyst from ICML USA.
  • Complete Testing of Insolating Oil (Transformer Oil) and other Oils Testing.

 

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Analysis Capability

 

 Lubricant condition analysis

Chemical and physical property changes including lubricant degradation and additive depletion.

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Communication Analysis

Quantitative and qualitative analysis of substance foreign to the lubrication system. (Oil Cleanliness/Water) 

 

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Machine Condition/Wear Debris Analysis

Determining the condition of machinery through the examination of the particles generated by wear process

 

 

State-of-the-Art technology

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Oil Analysis

Industrial equipment generally produce large wear particles and therefore it is vital to ensure that the appropriate oil analysis goes beyond the detection of particulate matter to answer questions regarding oil applicability, viscosity & contamination as well as testing for the presence of water and other chemicals.oil-analysis

Oil analysis can help to achieve high cost savings for your program. Benefits such as:

  •  Immediate results & immediate retest when needed and on-site ownership
  •  Can defer maintenance costs
  • Reduce lubricant consumption
  • Improve credibility and predict mechanical failures.

Oil analysis program detects problems in hydraulics systems, gearboxes, pumps, engines, motors, turbines, presses, rolls and many other oil-lubricated industrial machines.

Oil analysis services have special features to measure the three most important parameter in any type of lube oil that is Chemistry, Wear and Contamination. On the basis of these three parameters both equipment and oil health can be diagnosed and we can further have a recommendation that what tests we need further.

 

OIL ANALYSIS FOR MACHINE CONDITION MONITORING

We have an ISO 17025 Certified Oil Condition Monitoring Laboratory Facility in which Our Experts offer Key Fluids analysis and provide critical early warning information indicative of machine health. Analyzing and trending the data means you can schedule maintenance before a critical failure occurs.c385971-1-1024x680

Three aspects of in-service lubricant analysis are machine Condition, Contamination, and Lubricant condition. SUMICO addresses each of these with a wide range of benchtop and portable instruments.

Some of Tests included in Sumico comprehensive oil analysis program are:

  • Viscosity at 40 degree C
  • Viscosity at 100 degree C
  • Viscosity Index
  • Total acid Number
  • Total Base Number
  • Water/Moisture
  • Oxidation
  • Nitration
  • Elemental analysis
  • Gravity/Density
  • Dielectric constant{strength of oxidation and
  • nitration in oil)
  • Flash Point
  • Soot
  • Additive depletion
  • Glycol
  • Sulphation
  • Pour Point
  • Particle counting lSO 4406 & Nas 1638)
  • Wear Debris analysis(Ferrous and nonferrous
  • particles)
  • Ferrous Index
  • Cont Ferrous particles
  • Cont nonferrous particles
  • Oxidation Stability Test
  • Air Release Test

 

OIL ANALYSIS TRAINING

Sumico offers oil analysis training from the plate form of Institute of Reliability Centered Maintenance (IRCM). IRCM has been recently awarded status of Professional Engineering Body (PEB) from Pakistan Engineering Council (PEC) with regard to its Continuous Professional Development (CPD) Programs. We are first in Pakistan to Provide International Council of Machinery Lubrication training.  Oil analysis training is an extremely important part of any reliability lubrication program.

Engine & Compressor Performance

Compressor Performance Analysis

  • Indicated horsepower (IFIP)
  • Volumetric efficiencies
  • Flow Capacity
  • Flow balance
  • Theoretical discharge temps
  • Clearances Volume
  • Toe point pressures
  • PV Diagram Actual & Theoretical
  • PT Diagram Actual & Theoretical

 

Engine Performance Analysis   

Combustion Quality

  • Unbalance
  • Detonation
  • Misfire
  • Pre-Ignition
  • Excessive Emission

Combustion Quality

  • Indicated Horsepower
  • Torque
  • Efficiency

Economic Performance 

  • Fuel Cost
  • Fuel Consumption

Compressor Diagnostic

Compressor Performance Analysis

  • Indicated horsepower (IFIP)
  • Volumetric efficiencies
  • Flow Capacity
  • Flow balance
  • Theoretical discharge temps
  • Clearances Volume
  • Toe point pressures
  • PV Diagram Actual & Theoretical
  • PT Diagram Actual & Theoretical

Engine Diagnostics

Detectable Engine Malfunctions

  • Rocker arm assembly
  • Valves/ports
  • Rings
  • Liner degradation
  • Main bearings
  • Connecting rods
  • Lubrication & cooling system
  • lgnition system faults
  • Fuel injectors

Distributed Control Systems  

distributed-_control_system_2_aThe success of any company who is playing in any open commercial market lies in a good after Market Support. As part of Emerson Process Management portfolio, we have developed a team of professionals with strong backup support team from Emerson Global operation. In addition to support to OVATION Instal base, Sumico Engineers are capable and experienced in providing services for:

  • Installation & Commissioning of OVATION Expert Control System
  • Scheduled & Emergency Maintenance Services
  • Addition, Modification & Up gradation in OVATION System
  • 3rd Party Interfaces of OEM Items SCADA Communication & Modbus

Instrumentation & Control

A step ahead in offering Experience, Expertise, & Equipment in Specialized Instrumentation Services for Asset Integrity, Quality Assurance & Control. When you need to save overall cost, improve quality and to be sure of reliable production or operating processes, instrumentation is the tool you need. In every stage of the life cycle of your assets, SUMICO can contribute with added value instrumentation services.

Non Destructive Testing

A step ahead in offering Experience, Expertise, & Equipment in Specialized & Advanced Non-Destructive Testing Servicesfor Asset Integrity, Quality Assurance & Quality Control. When you need to save overall costs, improve quality and to be sure of reliable production or operating processes, NDT is the tool set you need. In every stage of the life cycle of your assets SUMICO can contribute with added value NDT services.

Condition Monitoring

The objective of ‘Condition Based Monitoring (CBM)’ is to reduce the unplanned shutdown and speed loss, Extend machine life and to find the root cause of failure in your machine, reducing overall bearing and spare parts consumption.

With your collaboration, we will move your company to the most efficient area of Predictive Maintenance using state of  the art equipment, software and our trained experts.

Advance Ultrasonic Test

pa-scannerThe Phased Array Ultrasonic Testing (PAUT) and Time Of Flight Diffraction (TOFD) technologies have made rapid changes in inspection and reliability in various industries. These ultrasonic testing are rapidly replacing conventional radiography. A major advantage in replacing RT with PAUT & TOFD is reducing the radiation risks apart from increased probability (POD), production rate the and better sizing of the discontinuities.

Sumico Technologies have been providing these services to industry with certified experts. Sumico have been using advance and accurate equipment for PAUT & TOFD.

Ultrasonic Thickness Monitoring

Ultrasonic thickness monitoring to determine material thickness and to measure  the thickness of coatings and/or linings.utm

Our technicians have been trained to calibrate the ultrasonic thickness monitoring gauges based on materials. Many industrial plants and facilities have called on SUMICO to measure steel plating in sides, tanks, decks and the superstruchre. Our excellent reputation was established by our accurate and precise readings.

Electric Motor Testing

Designed with longevity in mind, electric motors are made to function safely, economically, and perpetually. In theory, proper care and use of these components will ensure many years of successful operation. However, the real world is a different story, where motors are subjected to numerous environmental and operational hazards that cause thermal stress on the windings. Thermal stresses degrade the insulation quality of the motor, thereby motoranalyzer2_with_leads-lrdiminishing its life expectancy.

That is why monitoring the operating condition of motors has become such an important aspect of predictive maintenance programs. With electric motor testing we can monitor and trend the condition of AC induction, synchronous, wound rotor, DC motors, and their circuits. Testing capabilities are:

  • Power Quality
  • Power Circuit
  • Stator
  • Rotor
  • Insulation
  • Air gap Problems

SUMICO provides the services of electric motor testing with state of the art PdM A motor testers. It helps in reducing the overall manufacturing cost of the product as well as enhances the reliability of the plant assets.

Instrument’s Calibration

The main reason for calibration is that even the best instruments drift and lose their ability to give accurate and precise measurements. This drift makes calibration necessary. We have listed below all instruments, we have capabilities to calibrate.instrumentcalibration2

  • Pressure Gauges
  • Pressure Switches
  • Pressure Transmitters
  • Level Transmitters
  • Level Switches
  • Flow Transmitters
  • Temperature Transmitters
  • Temperature Gauges

 

 

Metal Analysis (Positive Metal Identification)

For petroleum and petrochemical refining facilities, the emphasis on safety and accident prevention has never been pmigreater – increased public scrutiny, stwpped-up industrial safety regulations, and more stringent OSHA oversight and fines. This means that positive Material Identification (PMI) in alloys used throughout the physical plant is no longer a choice but a necessity. Today’s best practices include 100% positive material testing of all critical materials.

Boroscopic Inspection

boroSUMICO Provides NDT Visual Testing for a wide variety of material and product compositions. Our high skilled examiners are thoroughly trained in advance techniques to determine and interpret visible surface imperfections.
In addition to visual inspections we are capable of using computer controlled Video Scope form the world leading manufacturer OLYMPUS IPLEX Ultralite imaging systems for measuring or inspecting components. Visual testing offers a vast range of options to evaluate proper systems or product quality utilizing effective techniques for detection of surface flaws and discontinuities. Our quantified results are achieved with the use of advanced tools such as stero measurement, shadow measurement and using advance software for reporting (optional)